Factory Design and Architecture,Equipment Reliability,Product Reliability and Quality

Consulting Practice

Our Consulting practice spans all issues and aspects of manufacturing industries both for process and engineering companies.

We have a unique holistic way of looking at industrial problems and find innovative solutions that give the company permanent relief.

Our main aim is to improve productivity, performance and profitability of any manufacturing company.

However, our practice can be classified under these broad headings:

a) Solving equipment problem to make it failure free and productive

b) Factory Design and Architecture -- from concept to finish

c) Improving product reliability and quality

d) Designing and improving work and manufacturing processes

Factory Design and Architecture

The seeds of superior manufacturing productivity, performance and profitability are sown in the design and concept of the factory. Factories are no longer a shed under which people sweat for a living.

We believe that factories are comfortable living and dynamic work space where ideas germinate and productivity is maximized.

We therefore design factories based on concepts that depend on the business objectives, processes and the technology to not only maximize productivity, performance and profitability but also to bring out the best from the people who work there.

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Equipment Reliability

By equipment reliability we believe that any equipment should not only be failure-free during operation but also be safe to operate and maintain.

However, high rate of equipment failures prevent any manufacturing plant from maximizing productivity, performance and profitability.

The traditional mode of thinking about equipment failure is to look at the failures in isolation and treat the symptoms. But unfortunately that does not work.

Our research shows that all equipment failures are due to hidden 'imperfections' in the system. And these imperfections are the fundamental causes of all failures that seemingly erupt in a random fashion.

It naturally follows that once we identify these imperfections and eliminate them through innovative solutions we can make any equipment totally failure free, safe and highly productive.

This is an one time effort that gives any manufacturing industries benefits for years to come.

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Product Reliability and Quality

It is true that quality is a problem of 'variation'. And traditional attempts at Quality improvement are all focused to minimize the variation.

But better quality can be achieved and sustained if only we knew the causes of these variations, which of course is very difficult to find.

However, our holistic methods identify the fundamental causes of these variations and find methods to eliminate them forever to achieve the best possible quality and reliability of the products.

It saves costs and boosts the brand image of the company on a permanent basis.

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